Eclipse-I

1. Research Topic



• Eclipse - I : A new parallel mechanism machine Tool Capable of Five Face Machining

< Eclipse-I EMO Machine >

< Eclipse-I RP Machine >  

 

2. Research Contents



the time-to market of new products becomes shorter, rapid machining becomes more important to gain competitiveness, where ‘rapid’ means the extreme reduction of the machining lead-time required to complete a part from the original workpiece. Rapid machining is especially required when manufacturing various part prototypes of the final product.

To reduce the machining lead-time to a minimum, setup changes should be avoided. For the existing conventional computerized numerical control machining centers, since the spindle axis is fixed, the setup of a prismatic workpiece must be changed more than once to process all five faces. So they are very inefficient for five-face machining with a single setup, a new machine tool structure must be created for rapid machining purposes.

Therefore we have invented a new parallel mechanism, Eclipse-I, which satisfies the prerequisites for rapid machining, which are the spindle axis be tilted from the vertical to the horizontal posture freely, and the spindle sweep the lateral surfaces of the workpiece over 360 degrees.

Prerequisites for rapid machining

Fig.1 Prerequisites for rapid machining

We introduced this mechanism to ASME international conference, and won a best paper award.

The best paper award of ASME

Fig.2 The best paper award of ASME

The Eclipse-I mechanism has six kinematic degrees of freedom, and eight actuated joints. It consists of three PPRS serial subchains that move independently on a fixed circular guide: here, P, R, and S denote prismatic, revolute, and spherical joints, respectively. These eight active joints are three P joints along the circular guide, three P joints on the vertical columns and two R joints on two of the vertical columns.

To verify that the Eclipse-I is a viable architecture, a prototype machine was constructed. Its workspace is Φ100Χ100 and the maximum federate of the tool tip is 1.5 m/min. (Detailed in publications)

Eclipse-II One-man ride machine

Fig.3 Eclipse-II One-man ride machine

To verify that the Eclipse-I is a viable architecture, a prototype machine was constructed. Its workspace is Φ100Χ100 and the maximum federate of the tool tip is 1.5 m/min. (Detailed in publications)

Once the performance of the Eclipse-I mechanism was verified, two real machines were designed. One is Eclipse-EMO that was presented at the international machine tool exhibition, EMO ’99, in Paris. The detailed are shown in publications.

And the other is Eclipse-RP. The Eclipse-RP process is developed through manufacturing the sample model, the conceptual design. Eclipse-EMO machine is modified to Eclipse-RP. Eclipse-RP machine was exhibited on ‘RP&M 2001’ at Cincinnati USA on 15th-17th May 2001. The detailed are shown in publications
 

 Fig.4 Eclipse-I Prototype 

 

Fig.5 Eclipse-EMO Machine  


Fig.6 Eclipse-RP machine
 


3. Publication



• Taewon Seo, Woosung In, Jongwon Kim "A new planar 3-DOF parallel manipulator with continuous 360-degree spinning capability" Journal of Mechanical Science and Technology (KSME)233088-3094  2009 [PDF]

• Sin Young Lee, Jong Won Kim, Jang Moo Lee, Gyoo Beom Kim "Chatter Analysis of a Parallel Mechanism-Based Universal Machining Center" KSME International Journal17691-697  2003 [PDF]

• Junghoon Hur, Kunwoo Lee, Zhu-hu, Jongwon Kim "Hybrid Rapid Prototyping System using Machining and Deposition" Computer-Aided Design34741-754  2002 [PDF]

• J Kim, K S Cho, J C Hwang, C C Iurascu, F C Park "Eclipse-RP: a new RP machine based on repeated deposition and machining" Proceedings of the Institution of Mechanical Engineers K-Journal of Multi-body Dynamics 21613-20  2002 [PDF]

• Jongwon Kim, F.C. Park, S.J. Ryu, Jinwook Kim, Jaechul Hwang, Changbeom Park, Cornel Iurascu "Design and Analysis of a Redundantly Actuated Parallel Mechanism for Rapid Machining" IEEE Transactions on Robotics and Automation17423-434  2001 [PDF]

• 김진성, 김종원 "이클립스 : 새로운 병렬기구 플랫폼" 한국정밀공학회지1819-26  2001 [PDF]

• Kiha Lee, Jongwon Kim "Controller gain tuning of a simultaneous multi-axis PID control system using the Taguchi method" Control Engineering Practice 8949-958  2000 [PDF]

• Junghoon Hur, Jongwon Kim, DongChul Han, Chong Nam Chu, Chongwoo Park, and Kunwoo Lee " Development of Hybrid Rapid Prototyping System-Hardware and Software " 3rd. World Congress on Intelligent Manufacturing Processes & Systems 223-226  2000 [PDF]

• 허정훈, 황재철, 이건우, 김종원, 한동철, 주종남, 박종우 "적층과 절삭을 복합적으로 수행하는 새로운 개념의 판재 적층식 쾌속 시작 시스템의 개발 (I) - 공정 및 기반구조" 대한기계학회 논문집(A)241958-1967  2000 [PDF]

• 김점구, 홍금식, 박종우, 김종원 "병렬형 공작기계의 조작성 해석 : 기구부 최적설계에 적용" 한국정밀공학회지16213-223  1999 [PDF]

• J. Kim, F. C. Park, J. M. Lee "A New Parallel Mechanism Machine Tool Capable of Five-Face Machining" CIRP Annals 48337-340  1999 [PDF]

• TaeWon Seo, Woosung In, and Jongwon Kim "A New Planar 3-DOF Parallel Mechanism with Continuous 360-degree Rotational Capability," ASME International Mechanical Engineering Congree and ExpositionLake Buena Vista  1. 11 2009 [PDF]

• Sungcheul Lee, Woosung In, Sitai Kim, Jay I. Jeong and Jongwon Kim "Experimental verification of antagonistic stiffness planning for a 2-DOF planar parallel manipulator" The 2009 IEEE/RSJ International Conference on Intelligent Robots and Systems(IROS2009)St. Louis, MO  0. 10 2009 [PDF]

• D.S.Jeon, S.H. Kim, H.P.Shin, W.S.In, J.W.Kim "Design and Analysis of Decoupled Parallel Mechanism with Redundant Actuator" ASPEN 2007  1. 11 2007 [PDF]

• Sun Ho Kim, Hyun Pyo Shin, Woo Sung In,Dong Soo Jeon,Si Tae Kim and Jongwon Kim "DYNAMIC MODELING AND MOTION PLANNING FOR REDUNDANT PARALLEL KINEMATIC MECHANISM USING JOINT TORQUE DISTRIBUTION" 2006 International Symposium on Flexible Automation  7. 07 2006 [PDF]

• Xin-jun Liu, Jong-won Kim, Jinsung Wang "Two Novel Parallel Mechanisms with Less than Six Dofs and the Applications " Proceeding of the WORKSHOP on Fundamental issues and Future Research Directions for Parallel Mechanism  0. 10 2002 [PDF]

• 정재일, 김종원 "여유구동 병렬기구의 기구학적 보정(Kinematic Calibration Method for Redundantly Actuated Parallel Mechanisms)" 한국정밀공학회  0. 10 2002 [PDF]

• Jongwon Kim, Kwang Sup Cho, Youngman Cho "A New Rapid Prototyping Machine Based on the Eclipse Parallel Mechanism " Proceedings of the 35th CIRP International Seminar on Manufacturing Systems  5. 05 2002 [PDF]

• J.Kim, K.Lee, and F.C.Park "Eclipse-RP: A New RP Machine Based on the Repeated Deposition and Machining" RP & M 2001 Conference and Exhibition  5. 05 2001 [PDF]

• Junghoon Hur, J.W Kim, Changmook Chun, H. J. Ahn, Kunwoo Lee, F.C.Park, Dong-Chul Han, J.C.Hwang "ECLIPSE-RP : A New Hybrid Rapid Prototyping System Based on the Parallel Mechanism" Parallel Kinematic Machines International Conference(USA)  9. 09 2000 [PDF]

• 김점구, 홍금식, 박종우, 김종원 "5면 쾌속 가공을 위한 병렬형 공작기계의 조작성 및 민감도 분석 (Manipulability/Sensitivity Analysis of a Parallel Machine Tool for 5-Face Rapid Machining)" 한국정밀공학회  5. 05 1999 [PDF]

• 김종원, 박종우 "Eclipse : 쾌속가공을 위한 새로운 병렬기구 기계 (Eclipse : A New Parallel Mechanism Machine for Rapid Machining)" 대한기계학회  4. 04 1999 [PDF]

• S.J. Ryu, J. W. Kim, J. C. Hwang, C.b. Park, H. S.Cho, Kiha.Lee,Y.h Lee,U.Cornel, F.C.Park,J.W.Kim "ECLIPSE : An Overactuated Parallel Mechanism for Rapid Machining" 1998 ASME International Mechanical Engineering Congress and Exposition  1. 11 1998 [PDF]

• R. J. Ryu, J. Kim, J. Hwang, C. Park, J. Kim, F. C. Park "ECLIPSE : An Overactuated Parallel Mechanism for Rapid Machining" Twelfth CISM-IFTOMM Symposium on the THEORY AND PRACTICE OF ROBOTS AND MANIPULATORS ROMANSY  7. 07 1998 [PDF]

• Jongwon Kim, Wook-Hyun Kwon "Implementation of an education and research program in automated manufacturing systems" SME symposium on Manufacturing education for the 21th century Michigan  07 07 1998 [PDF]

• 유선중, 박창범, 김진욱, 황재철, 박종우, 김종원 "새로운 개념의 공작기계:이클립스" 한국정밀공학회  5. 05 1998 [PDF]

• 조한상, 김종원 "6자유도 병렬 공작기계를 위한 동역학 모델링" 한국정밀공학회  1. 11 1997 [PDF]

• Myoung-Sam Ko, Jongwon Kim "Design and Implementation of an Automatic Material Handling System Using Petri Nets" 1997 IEEE International Symposium on Industrial Electronics  07 07 1997 [PDF]

• Jinwook Kim, Changbeom Park, Jongwon Kim, and F.C.Park "Performance analysis of parallel manipulator architectures for CNC machining" 1997 ASME IMECE Symposium on Machine Tools  97 1997 [PDF]

• Yong-Soo Park, Jongwon Kim "Analytical Performance Evaluation of Manufacturing Cells Using Petri Net Model and Moment Generating Function" 1996 IEEE International Conference on Systems, Man and Cybernetics, Information Intelligence and Sys  10 10 1996 [PDF]

• Dongwon Shin, Seon-Jung Liu, Jongwon Kim "Collocated Sensor Design for Magnetic Bearing Control" The Second S.M.Wu Symposium on Manufacturing Science  05 05 1996 [PDF]

• Dongwon Shin, Seon-Jung Liu, Jongwon Kim "Design and Application of a Collocated Capacitance Sensor for Magnetic Bearing Spindle" The Third International Symposium on Magnetic Suspension Technology  12 12 1995 [PDF]

• Jonghun Park, Jin-Woo Park, Joongwon Woo, Jongwon Kim, and Wook-Hyun Kwon "An Object-Based Run-Time Executive for Control of Flexible Manufacturing Systems " 1995 IEEE International Conference on Systems, Man and Cybernetics  10 10 1995 [PDF]

• Tae-Yong Kim, Deok-Ki Choi, Jongwon Kim, and Chong-Nam Chu "Indirect Cutting Force Sensing and Application to Monitoring and Control of Machining Processes" First World Congress on Intelligent Manufacturing Processes and Systems  02 02 1995 [PDF]

• Joong-Won Woo, Ha-Young Park, and Jongwon Kim "Design and Implementation of an Automatic Material Handling System in a Batch Production Environment" First International Symposium on Advances in Intelligent Computer Integrated Manufacturing System  11 11 1994 [PDF]

• Jongwon Kim, Eun-Ho Lee and Wook-Hyun Kwon "An Example of Engineering Research Center Programs: Design and Implementation of a FMS/CIM Test-bed" Fourth International Conference on Computer Integrated Manufacturing and Automation Technology  10 10 1994 [PDF]

• Myoung-Sam Ko and Jongwon Kim "A Continuing Educational Program in Manufacturing System Control " Proceedings of the Third IFAC Symposium on Advances in Control Education Kogakuin UnivTokyo  08 08 1994 [PDF]

• Jongwon Kim, Dongwon Shin "Cutting Force Regulation by Using an Adaptive Servocontroller " Proceedings of the First SME S.M.Wu Symposium on Manufacturing Sciencechicago  94 1994 [PDF]

• 김종원, 이건우, 박종우, 한동철 "적층과 절삭을 복합적으로 수행하는 판재 적층식 쾌속 시작 방법(Rapid Prototyping Method Performing both Deposition and Machining)" 10-2000-0006174  

• 김종원, 박종우 "Parallel Mechanism For Multi-Machining Type Machining Center" 09/183,194  

• 김종원, 박종우 "Parallel Mechanism For Multi-Machining Type Machining Center" Hei 10-308819  

• 김종원, 박종우 "Parallel Mechanism For Multi-Machining Type Machining Center" 98 13780  

• 김종원, 박종우 "초과 구동 복합 공정형 머시닝센터(Over-Actuated Multi-Machining Type Machining Center)" 98-21780  

• 김종원, 박종우 "3차원상에서 위치 및 자세를 제어하기 위한 병렬 기구 구조(Parallel Mechanism Structure For Controlling Of 3-Dimensional Position And Orientation)" 97-58255  

• 김종원, 박종우 "3차원상에서 위치 및 자세를 제어하기 위한 병렬 기구 구조(Parallel Mechanism Structure For Controlling Of 3-Dimensional Position And Orientation)" 97-58254  

• 김종원, 박종우 "복합 공정형 머시닝센타(Multi-Machining Type Machining Center)" 97-59556  


4. Researcher



Ph.D : Sungcheul Lee, Hyunpyo Shin